auto connector automatic assembly machine

#Auto connector automatic assembly machine manual#
#Auto connector automatic assembly machine upgrade#
#Auto connector automatic assembly machine software#

For decades, auto manufacturers have robot welded unibodies together. An example from a different industry is the assembly of automobiles. We had one process, initially very operator sensitive that due to the advances in generic robotics and manufacturing automation allowed automation.

#Auto connector automatic assembly machine upgrade#

The point is that while one process was developed (fusion splicing) the process equipment continued to upgrade and add more features but the core process did not change. Whether factory or field splicing, they are using the same equipment and stability. Again, fusion splicing serves as a good example: when companies began using fusion splicing (as opposed to other methods of permanent termination) that process became very stable.

One of the concerns with automation in the optical fiber industry is that you want a stable technology. The following paragraphs discuss several of these challenges, followed by my proposed solution – a way for our industry to overcome the obstacles and take a giant step forward. In fact, I believe automation is an essential next step for the fiber optic cable assembly industry.

We, as an industry, must come together to agree to address automation in fiber optic connectivity.

#Auto connector automatic assembly machine software#

So what’s the next step? How do medium and large independent cable assembly houses continue to reduce expenses while increasing connector quality? Can our industry develop “Ready to automate” tools and equipment that can take advantage of existing generic automation processes and software and yet still provide for the rapid change and flexibility needed in the connector assembly space?

#Auto connector automatic assembly machine manual#

To reduce manufacturing costs, our industry has migrated the manual production of fiber optic cable assemblies primarily to low-labor-cost regions of the world. We still manually assemble connectors and manually process them. That said, except for very large scale manufacturing, the current process looks very similar. We recognize the incremental improvements over the past 40 years that include increased volume, from polishing a handful of connectors at a time to seventy-two, and automation, from hand pressure technology to mass polishing machines. This automated fusion process offers enhanced cost savings and improved quality.īut let’s talk frankly about the typical connectivity process. The equipment measures and aligns the ends, checks the cleaves and performs the splice tests for quality - all hands-free. The operator preps the fiber ends, puts them into the splicer, and presses a button. Here’s just one example of successful automation: fusion splicing. Utilizing application-specific press and board support tooling desiged by SYNEO’s technical team, users can have high-confidence that press profiles and are correct, limiting risks for process validation delays and variances.Throughout most of the telecommunication industry, manufacturing automation has flourished. SYNEO automated electric press machines are 100% compatible with pick and place equipment or complex transport equipment, providing further opportunities for PCB assembly automation. All these functions improve the versatility of the work cell and help prevent future careless errors by allowing users to utilize previously validated information. Instantaneous feedback for board problems improves resolution in quality assurance, improving yield metrics while reducing operating costs.Īll press programs, connectors, board layouts, press profiles, and tool part numbers can be stored, so future applications can be easily adapted from existing programs and transferred between machines in multi-machine arrangements. SYNEO’s high-resolution press position feedback (0.001mm true Z-Axis resolution) closely monitors pressing force (even below 1lb) in real time, allowing an operator to be immediately aware of a problem such as a bent pin, an oversized PCB hole, or an incorrectly positioned connector during the press cycle.